Operational Performance: Manufacturing KPI Analysis
Goal — Identify performance gaps and recommend solutions across three core KPIs.
Stack — Microsoft Excel (analysis, dashboards), Word (8-page report).
Course — Business Analytics II (Fall 2021), Senior Capstone
Overview
This project analyzed the operations of a hypothetical lawn equipment manufacturer to uncover bottlenecks and propose data-driven improvements. Using historical data from 2014–2018, I assessed on-time delivery, transmission unit costs, and employee retention — all critical to sustainable performance.
The Excel workbook includes interactive KPI dashboards, embedded statistical analysis, and clean formatting for stakeholders. An 8-page Word report summarizes insights, methodology, and next steps for operational leaders.
KPI Deep Dives
1) On-Time Delivery (OTD)
Objective: Determine if delivery performance significantly improved by 2018.
Method: One-sample proportion test comparing 2018 vs. 2014
Insights:
- Statistically significant improvement in 2018
- Monthly trends showed steadier performance and fewer seasonal dips
Recommendation: Continue enforcing process improvements that led to 2018 gains. Use visual dashboards to monitor consistency.
2) Transmission Unit Cost (UTC)
Objective: Compare average unit costs across three alternative transmission processes.
Method: One-way ANOVA with post-hoc checks
Insights:
- Process A was marginally cheaper, though not by a wide margin
- Switching costs may outweigh minor savings
Recommendation: Pilot Process A on a single line while reducing waste in the current setup to validate its viability.
3) Employee Retention
Objective: Identify trends in retention by gender and local vs. non-local status
Method: Cohort pivot analysis with retention curves
Insights:
- Local and male employees had slightly higher retention
- Retention gaps were small but consistent
Recommendation: Improve onboarding, shift flexibility, and targeted HR engagement for non-local or high-risk cohorts.
Workbook Design
- Raw Data: Filterable source tables with validation
- Calc Tabs: KPI-specific calculations, test inputs, and logic
- Charts: Clean visuals per KPI (OTD, UTC, Retention)
- Features include slicers, conditional formatting, and export-ready figures
Each tab supports quick scenario testing and updates dynamically when inputs are adjusted.
How to Use
- Open the Excel workbook and start at the Summary tab
- Use slicers to filter year, process type, or cohort group
- Adjust statistical assumptions (e.g., alpha levels, years) to test sensitivity
- Export visuals for presentation or reports
- Read the 8-page Word report for structured findings and business recommendations
Deliverables
- 📊 Excel dashboard with KPI-specific tabs and real-time visualizations
- 📄 8-page Word report including:
- Executive summary
- KPI deep dives
- Visual evidence
- Clear, actionable next steps
Summary of Results
KPI | Method | Key Takeaway |
---|---|---|
On-Time Delivery | Proportion Test | Significant improvement by 2018; performance stabilized |
Transmission Cost | ANOVA | Process A slightly cheaper; recommend pilot before rollout |
Employee Retention | Cohort Analysis | Local/male cohorts retain better; improve onboarding for others |
Future Enhancements
- Predictive Modeling — Add churn or cost prediction using regression or classification
- Automated Tracking — Integrate Power Query for real-time KPI refreshes
- ERP Integration — Deploy within a broader ERP dashboard for end-to-end visibility
GitHub
📂 View files, dashboards, and report
Updated: August 30, 2025